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- The solution is to choose a >heavy duty slurry pump and, just as importantly, to use a custom built unit with replaceable parts. At Aier Machinery, building your custom slurry pump is one of our areas of expertise. We design your slurry pump to your specifications and application.
- The terms slurry pump and dredge pump can be used interchangeably.
- >Slurry Pump
- Ideal for slurry pumps - Only rubber lined pumps combine strength and corrosion resistance to create a quality slurry pump.
- The first major requirement for >slurry pumps is to provide adequate service life. The erosive and corrosive effects of slurries, such as the impact of high velocity flow of liquid/solid mixtures, can be really challenging. In many applications, some of the solids in the mixture are larger than the particles normally specified; therefore, the pump should be able to pass through them without causing any damage or operational problems.
- Auxiliary equipment
- Consideration should be given to installing mixers on guide rods in the catch basin/tank to keep solids in suspension and avoid settling in the catch basin/tank. When investing in a slurry pump, you want to pump slurry that includes solids, not just dirty water. Therefore, it is important to make sure that the pump is doing this; by using an agitator, the pump is fed with solids and pumping the slurry.
- Ideal for slurry pumps - Only rubber lined pumps combine strength and corrosion resistance to create a quality slurry pump.
- Slurry Pump
- Slurry Pump Impeller
- In harsh conditions with sand, sludge, rocks and mud, ordinary slurry pumps tend to clog, wear and fail frequently. But WA heavy duty slurry pumps are highly resistant to wear and corrosion, which means that the service life of our slurry pumps is better than other manufacturers' pumps.
- Pumping mud is not as easy as pumping water. Depending on the type of slurry, there are many variables in choosing the right pump for the slurry. There is no formula or set-in-stone answer as to what the best slurry pump design is. You must combine knowledge and application details to select the ideal target=_blank title=Slurry Pump>slurry pump. Let's talk about how slurry pumps differ from standard pumps and how to narrow your choices.
- It is important that the pump you choose has components that will not wear out from abrasive slurries.
- Slurry Pump
- Fine-grained sand can be extremely abrasive and typically wears slurry pumps quickly. Characteristics of coarse aggregates that can affect pump performance are size, shape and surface texture, as well as gradual changes in particle size, while fine materials can create excessive friction in the pipe.
- Critical to the engineering of the pump are heavy duty bearing frames and shafts, extra thick wall sections and easily replaceable wear parts. Total life cycle cost considerations are critical when specifying pumps for severe operating conditions, such as FGD service. High chrome pumps are ideal due to the corrosive pH of the slurry.
- If the exact in-pump viscosity of the product is unknown, CSI can help
- As wear is a function of speed, slurry pumps should be operated at the lowest possible speed; units typically run at 1,200 rpm or less. Often, direct coupling between the pump and a low-speed motor or other drive makes the most sense. On the other hand, many other applications favour gearboxes to meet the required speed and operating point. In services where variable flow rates are required, variable frequency drives are used to provide the necessary continuous speed variation.
- Two types of slurry are found in these industries.
- Slurry Pump
- Choosing the right material for a slurry pump is another key process in determining the right pump for handling slurry. If the slurry is highly abrasive with neutral pH, then the best material of construction is Hi-Chrome. this metallurgy has the highest Brinell hardness and can withstand the abrasiveness of the slurry.
- Vertical Slurry Pump
- These mud pumps can pump not only sand, but also more mud. They are very effective in pumping all forms of mud, gravel, concrete, slurry, slush, etc.
- If you want to get more information about the best slurry pump, welcome to >contact us today or request a quote.
- Dry Installation
- How to Succeed in Slurry Pumping?
- As described below, there are several , types of pumps, that are suitable for pumping slurries. However, before considering which technology to use, we must address several key issues.
- Caution: A common mistake is to over-pressurise the box and damage the expensive mechanical seal.
- For more information about this new and improved pump, please contact us.
- testing station in the world, and its test capacity can reach 13000m³/h. Annual output of our products is 10000
- Slurry pump considerations
- The size of slurry pump impeller must be considered to ensure it holds up against abrasive wear. Slurry pump impellers are generally larger in size when compared to slurry pumps for less abrasive liquids. The more “meat” the impeller has, the better it will hold up to the task of pumping harsh slurry mixtures. Just think of slurry pump impeller as a football team’s offensive line. These players are usually large and slow. Throughout the whole game they are beaten up, over and over again, but expected to withstand the abuse. You wouldn’t want small players in this position, just like you wouldn’t want a small impeller on your slurry pumps.
- Chromium White Iron, Super High Chromium Hypereutectic White Iron, Low Carbon High Chromium Alloy, Carbon Steel,
- There are many factors that should be considered when investing in a slurry pump. For example, it is important to consider the type of slurry, as the solids content of slurries can vary from 1% to 70%. It is also important to consider the level of wear and corrosion of the material being pumped; coal and some ores can corrode parts and damage your equipment fairly quickly, often beyond repair. This wear and tear can add significantly to operating costs, and you may eventually need to purchase new equipment to continue working.
- Process speed doesn’t have anything to do with choosing slurry pump impeller, but it does have an effect on the life of slurry pump impeller. It is important to find the sweet spot that allows the slurry pump to run as slow as possible, but fast enough to keep solids from settling and clogging. If pumping too fast, the slurry can quickly erode the impeller due to its abrasive nature. This is why it is important to select a larger impeller if possible.
- Better safety
- >Slurry Pump
- If the exact in-pump viscosity of the product is unknown, CSI can help
- target=_blank title=Rubber Liner Pumps>Rubber liner pumps have been used for nearly a century to protect plants and equipment from wear and retain their place as the wear material of choice for pumping and separating fine-grained slurries.
- 2.Pumping slurries poses several challenges and problems, but with proper engineering and equipment selection you can experience many years of worry-free operation. It's important to work with a qualified engineer when selecting a slurry pump because slurries can wreak havoc on a pump if not properly selected.
- Some models can generate discharge pressures up to 260 ft. (80 m).
- Conveying medium
- Stainless Steel, Duplex Stainless Steel, Ductile Iron, Grey Iron, etc. We can also provide natural rubber, elastomer rubber parts and pumps.
- Slurry Pump
- On the other hand, if the slurry is not only abrasive but also has a low pH, then a duplex stainless steel construction is preferable. This material is best suited for slurry pumps to withstand harsh materials (such as acids) while still having a high Brinell hardness.
- Although the focus of slurry pumps is often on the size and percentage of solids to be pumped, in many applications corrosion resistance is also an important factor in material selection. In such cases, the material chosen must provide adequate resistance to erosion and corrosion.
- There is a science behind the design of a , slurry pump, , based primarily on the processes and tasks it will perform. This is why it is important to use the right slurry pump for your specific needs. In a field that encompasses so many specialities, long-lasting, efficient and reliable quality equipment is essential.
- Slurry Pump
- >Dredge pumps are a special category of pumps used in the dredging process. Dredging is the process of transporting submerged sediments (usually sand, gravel or rock) from one area to another. Dredging takes place in the shallow waters of lakes, rivers or seas for land reclamation, dredging, flood control, new harbours or expansion of existing harbours. The various industries that use dredge pumps are therefore the construction industry, mining, the coal industry and the oil and gas industry.
- How to Choose a Dredging Pump or Slurry Pump