The welding core is the metal core of the electrode. In order to ensure the quality of the weld, there are strict regulations on the content of various metal elements in the weld core. In particular, there are strict restrictions on harmful impurities (such as sulfur and phosphorus), and the quality of the weld core metal should be better than that of the base metal. Arc welding cannot be carried out on a smooth rod without a coating. This is because the arc stability is very poor, splashing is very large, and the weld is not well formed. After long-term practice, it is gradually found that the performance of the electrode is greatly improved by coating the welding core with some mineral raw materials (i.e. electrode coating). (1) Ensure stable arc combustion, so that the welding process is normal. (2) Using the gas produced after the drug skin reaction, protect the arc and the molten pool, prevent the harmful gases in the air (such as nitrogen, oxygen, etc.) from invading the molten pool, such as these gases will cause cracks and pores in the welding material, so that the welding can not achieve the ideal effect. (3) After the drug skin is melted, slag is formed, which covers the weld surface to protect the weld metal, make the weld metal slowly cool, help the gas escape, prevent the generation of pores, and improve the structure and performance of the weld. (4) After melting, various metallurgical reactions will be carried out, such as deoxygenation, sulfur removal, phosphorus removal, etc., so as to improve weld quality and reduce alloying element burning loss.

The difference is that hot dip galvanizing is dipped in zinc solution melted by heating, which has fast production speed and thick but uneven coating. The color is dark, the consumption of zinc metal is much, the formation of infiltration layer with the matrix metal, the corrosion resistance is good, and the outdoor environment of hot dip galvanized can be maintained for decades. Cold galvanized is in the plating tank through the current unidirectional zinc gradually plated on the metal surface, the production speed is slow, uniform coating, thin thickness, usually only 3-15 microns, bright appearance, poor corrosion resistance, generally a few months will rust.

Are you familiar with galvanized silk mesh? Do you know what to pay attention to in the process of use?

If the coating roughness is not caused by the above reasons, it may be caused by impurities in the plating solution. Can take a small amount of electroplating solution, filtration test, and then take a small amount of electroplating solution, with zinc powder treatment after the test, check the problem is solid particles or copper, lead and other foreign metal impurities caused by. One by one, it’s not hard to find the cause of the problem. Galvanized iron wire coating blister, poor adhesion.

The wire used for barbed wire is woven or welded with low carbon steel wire, medium carbon steel wire, high carbon steel wire, stainless steel wire and other materials. The production process includes: general braid, embossed braid and spot welding. If the material is steel wire, after equipment processing into a network, it is called wire mesh.